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Zebra’s portfolio consists of FlexShelf robots for elements achievement. Supply: Zebra Applied sciences
Only one in 6 producers has a transparent understanding of its personal processes, in accordance with a brand new examine from Zebra Applied sciences Corp. The report additionally discovered that 61% of producers anticipate synthetic intelligence to drive development by 2029, up from 41% in 2024.
Zebra stated the surge in AI curiosity, together with 92% of survey respondents prioritizing digital transformation, demonstrates producers’ intent to enhance knowledge administration and use new applied sciences that improve visibility and high quality all through manufacturing.
“Producers battle with utilizing their knowledge successfully, in order that they acknowledge they need to undertake AI and different digital know-how options to create an agile, environment friendly manufacturing atmosphere,” said Enrique Herrera, trade principal for manufacturing at Zebra Applied sciences. “Zebra helps producers work with know-how in new methods to automate and increase workflows to attain a well-connected plant flooring the place individuals and know-how collaborate at scale.”
Zebra commissioned Azure Information Corp. to conduct 1,200 on-line surveys amongst C-suite executives and IT and OT (data and operational know-how) leaders inside varied manufacturing sectors. They included automotive, electronics, meals and beverage, prescribed drugs, and medical gadgets. Respondents have been surveyed in Asia, Europe, Latin America, and North America.
The totally linked manufacturing unit is elusive
Though producers stated digital transformation is a strategic precedence, reaching a completely linked manufacturing unit stays elusive, famous Zebra Applied sciences. The firm asserted that visibility is essential to optimizing effectivity, productiveness, and high quality on the plant flooring.
Nonetheless, solely 16% of producing leaders globally reported they’ve real-time, work-in-progress (WIP) monitoring throughout the whole manufacturing course of, reported the 2024 Manufacturing Imaginative and prescient Research.
Whereas almost six in 10 manufacturing leaders stated they anticipate to extend visibility throughout manufacturing and all through the provision chain by 2029, one-third stated getting IT and OT to agree on the place to take a position is a key barrier to digital transformation.
As well as, 86% of producing leaders acknowledged that they’re struggling to maintain up with the tempo of technological innovation and to securely combine gadgets, sensors, and applied sciences all through their amenities and provide chain. Zebra claimed that enterprises can use its programs for greater ranges of safety and manageability, in addition to new analytics to raise enterprise efficiency.
Know-how can increase workforce effectivity
Producers are shifting their development methods by integrating and augmenting employees with AI and different applied sciences over the subsequent 5 years, discovered Zebra’s examine. Practically three-quarters (73%) stated they plan to reskill labor for knowledge and know-how utilization, and 7 in 10 stated they anticipate to enhance employees with mobility-enabling know-how.
Producers are implementing instruments together with tablets (51%), cell computer systems (55%), and workforce administration software program (56%). As well as, 61% of producing leaders stated they plan to deploy wearable cell computer systems.
Throughout the C-suite, IT, and OT perceive how labor initiatives should prolong past enhancing employee effectivity and productiveness with know-how. Six in 10 leaders ranked ongoing improvement, retraining/upskilling, and profession path improvement to draw future expertise as excessive priorities for his or her organizations.
Automation advances to optimize high quality
The search for high quality has intensified as producers throughout segments should do extra with fewer sources. In accordance with Zebra and Azure’s survey, international producers stated in the present day’s most vital high quality administration points are real-time visibility (33%), maintaining with new requirements and rules (29%), integrating knowledge (27%), and sustaining traceability (27%).
Know-how implementation plans are addressing these challenges. Over the subsequent 5 years, many executives stated they plan to implement robotics (65%), machine imaginative and prescient (66%), radio frequency identification (RFID; 66%), and stuck industrial scanners (57%).
Most survey respondents agreed that these automation choices are pushed by elements together with the necessity to present the workforce with high-value duties (70%), meet service-level agreements (SLAs; 69%), and add extra flexibility to their plant flooring (64%).
Zebra Applied sciences shares regional findings
- Asia-Pacific (APAC): Whereas solely 30% of producing leaders stated they use machine imaginative and prescient throughout the plant flooring in APAC, 67% are implementing or planning to deploy this know-how throughout the subsequent 5 years.
- Europe, the Center East, and Africa (EMEA): In Europe, reskilling labor to boost knowledge and know-how utilization expertise was the top-ranked workforce technique for manufacturing leaders to drive development in the present day (46%) and in 5 years (71%).
- Latin America (LATAM): Whereas solely 24% of producing leaders depend on observe and hint know-how in LATAM, 74% are implementing or plan to implement the know-how within the subsequent 5 years.
- North America: On this area, 68% of producing leaders ranked deploying workforce improvement applications as their most essential labor initiative.
The Manufacturing Imaginative and prescient Research offered insights round digitalization and the linked manufacturing unit. Supply: Zebra Applied sciences
Zebra to debate digital transformation
Whereas digital transformation is a precedence for producers, reaching it’s fraught with obstacles, together with the associated fee and availability of labor, scaling know-how options, and the convergence of IT and OT, in accordance with Zebra Applied sciences. The Lincolnshire, Ailing.-based firm stated visibility is step one to such transformation.
Rising applied sciences corresponding to robotics and AI allow producers to make use of knowledge to establish, react, and prioritize issues and tasks to allow them to ship incremental efficiencies that yield the best advantages, Zebra stated. The firm stated it gives programs to allow companies to intelligently join knowledge, property, and other people.
Zebra added that its portfolio, which incorporates software program, cell robots, machine imaginative and prescient, automation, and digital decisioning, might help enhance visibility, optimize high quality, and increase workforces. It has greater than 50 years of expertise in scanning, track-and-trace, and cell computing programs.
The corporate has greater than 10,000 companions throughout over 100 nations, in addition to 80% of the Fortune 500 as clients. Zebra is internet hosting a webinar in the present day about the way to overcome high challenges to digitalization and automation.
