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Main producers are already utilizing the brand new M8 12-pin round connectors in length-measurement programs and laboratory automation. | Supply: binder USA
As robotics turn into extra widespread in warehouses and manufacturing amenities, trendy machines have gotten smaller and extra highly effective. To design units like this successfully, all parts, down to every connector, should take up as little house as doable. binder USA LP final week launched the M8 12-pin round connector.
A number of components are driving the trade’s demand for compact connectors, in keeping with binder. These embrace the necessity to save house, greater packing density, flexibility, user-friendliness, and ergonomics.
binder claimed that its round connector enhances its current M8 sequence and units new requirements for industrial sensor know-how, measurement, management, digital camera know-how, and robotics functions. The Camarillo, Calif.-based firm mentioned the brand new product provides vital benefits, notably by way of miniaturization, flexibility, and efficiency.
“The way forward for automation lies, amongst different issues, in miniaturization, for which we’re already very effectively positioned with our portfolio of smaller sizes resembling M5 and M8,” acknowledged Guido Werner, product supervisor at binder. “One of many benefits of M8 is that it requires 20% much less house for adjoining connectors in comparison with the following bigger sequence.”
M8 packs connectors in response to buyer demand
Regardless of the excessive variety of contacts, the M8 12-pin round connector stays compact, making it appropriate for functions with restricted house, binder mentioned. The connector’s excessive contact density permits for versatile use in a variety of commercial environments, it asserted.
As well as, the brand new version of the design specification for M8 round connectors with screw or snap-in locking DIN EN 61076-2-104 contains the C-coding.
“This lays the inspiration for steady plug compatibility within the connector market,” mentioned Werner. “New potentialities in sign transmission come up for M8.”
Particular buyer necessities pushed Binder to develop the M8 12-pin round connector, the corporate mentioned. Considered one of its main prospects demanded a brand new technology of length-measurement programs that might transmit greater than eight indicators with out rising the compact measurement of the M8 round connector.
“The event of the M8 12-pin connector posed a number of technical challenges for our design and growth group,” mentioned Werner. “One of many greatest duties was to suit 12 pins on the compact M8 connector face. This was achieved by means of a symmetrical association of the contacts and the introduction of 5 small coding steps.”
“This resolution permits safe polarization and protects the delicate contacts from harm. In manufacturing, handbook pre-assembly requires a fragile contact,” he added. “In the end, we efficiently mastered all challenges by means of educated personnel and using shade templates for exact placement of the wires.”
binder USA helps manufacturing unit automation
binder USA is a unit of binder Group, a worldwide producer of round connectors, customized twine units, and LED lights. The corporate mentioned its merchandise are used all over the world in industrial environments for manufacturing unit automation, course of management, and medical know-how functions.
In April, binder started providing connectors from its M12 sequence as surface-mount units, or SMDs. It claimed that its SMDs can allow streamlined and automatic processes.
The corporate famous SMDs are helpful for additional processing in absolutely automated processes, resembling within the dense, double-sided meeting of printed circuit boards (PCBs).
In June, binder introduced new options for its M12 panel-mount connectors, together with assembled wires, superior sealing, new security options, and sustainable supplies. It additionally supplied a panel-mount half for set up in confined areas resembling for medical units or robotics.
